2023年12月7日星期四

What Are Tungsten Carbide Copper Alloy Rods (CuWC Rods)?

Tungsten carbide copper alloy rods, often simply referred to as tungsten carbide copper rods or CuWC rods, are cylindrical bars or rods made by combining tungsten carbide (WC) matrix infiltrated with copper (Cu). 

This results in a composite material that combines the hardness and wear resistance of tungsten carbide with the excellent thermal and electrical conductivity of copper. The specific composition and properties of the rods can be tailored to suit the requirements of various industrial applications.

Here are some key features:

Composition: Tungsten carbide copper alloy rods typically consist of a percentage of tungsten carbide and copper. The percentage of tungsten carbide can vary, influencing the hardness and wear resistance of the rods.

tungsten carbide copper alloy rods image

Hardness and Wear Resistance: Tungsten carbide is renowned for its hardness and wear resistance. Incorporating tungsten carbide into the alloy enhances these properties, making the rods suitable for applications where resistance to abrasion and wear is critical.

Thermal Conductivity: The copper matrix provides excellent thermal conductivity to the alloy. This property is advantageous in applications where efficient heat dissipation is required. The rods can be used in various thermal management applications.

Electrical Conductivity: Copper is an excellent conductor of electricity. While the addition of tungsten carbide may slightly reduce electrical conductivity, the alloy still maintains good electrical conductivity. This makes CuWC rods suitable for electrical and electronic applications.

CuWC rods image

Machinability: Tungsten carbide copper rods are machinable, allowing for the fabrication of complex shapes and precision components. This makes them useful in tooling and machining applications.

Electrodes and Contacts: The combination of electrical and thermal properties makes tungsten carbide copper rods suitable for use in electrical contacts, electrodes for resistance welding, and other applications where a balance of these properties is essential.

Chinatungsten Online is a professional manufacturer of tungsten and molybdenum for nearly thirty years. It provides customers with high-quality refractory metals & alloys such as tungsten, tungsten alloy, tungsten copper, molybdenum, molybdenum alloy at a very competitive price. Please free feel to contact us when you got the purchasing plans.

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What Is Tungsten Carbide Copper Alloy (WC-Cu alloy)?

Tungsten carbide copper alloy, often referred to as WC-Cu, is a composite material composed of tungsten carbide matrix infiltrated with copper. The combination of these two materials results in a high-performance alloy with unique properties, making it suitable for various applications.

Here are some key characteristics and uses:

High Thermal Conductivity: Copper provides excellent thermal conductivity to the alloy. This property makes this alloy useful in applications where efficient heat dissipation is essential.

High Electrical Conductivity: Copper is an excellent conductor of electricity, and the addition of tungsten carbide does not significantly compromise this property. As a result, copper tungsten is often used in electrical and electronic applications.

tungsten carbide copper alloy plate image

High Density: Tungsten carbide is a dense and hard material. The alloy benefits from the high density of tungsten carbide alloy, making it suitable for applications requiring a high mass in a confined space.

Wear Resistance: Tungsten carbide is known for its exceptional hardness and wear resistance. The presence of tungsten carbide in the alloy enhances its wear resistance, making it suitable for use in tooling, machining, and wear-resistant components.

Thermal Expansion Match: The coefficient of thermal expansion of tungsten carbide copper alloy is designed to be close to that of many materials, including certain ceramics. This characteristic is advantageous in applications where a good match of thermal expansion is required to reduce the risk of thermal stress.

Electrodes and Contacts: Due to its electrical and thermal conductivity, WC-Cu alloy is commonly used in electrical contacts, electrodes for resistance welding, and other applications where a combination of electrical and thermal properties is critical.

tungsten carbide copper alloy rods image

Aerospace and Defense: The alloy is employed in various aerospace and defense applications, such as rocket nozzles, electrical contacts, and other components where the combination of high-performance materials is necessary.

The specific composition of tungsten carbide copper alloys can vary, allowing for the tailoring of properties to meet the requirements of specific applications. The manufacturing process typically involves powder metallurgy techniques to achieve a uniform distribution of tungsten carbide particles within the copper matrix.

Chinatungsten Online is a professional manufacturer of tungsten and molybdenum for nearly thirty years. It provides customers with high-quality refractory metals & alloys such as tungsten, tungsten alloy, tungsten copper, molybdenum, molybdenum alloy at a very competitive price. Please free feel to contact us when you got the purchasing plans.

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How Is Tungsten Carbide Copper Rod Manufactured?

The production of tungsten carbide copper rod typically involves copper infiltration and powder metallurgy process, which is a method of manufacturing metal parts from metal powders. Here is a general overview of production steps:

1.Powder Mixing:

Tungsten powder and cobalt powder are accurately weighed and thoroughly mixed to achieve a homogenous blend. The content is determined based on the desired properties of the final alloy.

2.Compaction:

The mixed powders are pressed or compacted into a green compact. The compaction is typically done under high pressure to form a preliminary shape of the rod. This green compact retains its shape but is porous.

3.Pre-Sintering:

The green compact is pre-sintered in a furnace at a lower temperature than the final sintering temperature. This step helps to partially bond the particles and remove some of the porosity, making the structure more robust for the subsequent infiltration process.


tungsten carbide copper rod image

4.Copper Infiltration:

The pre-sintered tungsten carbide compact is then infiltrated with molten copper. This process involves placing the pre-sintered compact in a furnace where copper is melted and drawn into the porous structure of the tungsten carbide. The copper infiltration fills the voids between tungsten carbide particles, creating a fully dense and integrated composite material.

5.Sintering:

The infiltrated compact is subjected to a final sintering process at a higher temperature. This step allows the tungsten carbide and copper to fully bond and results in the densification of the material. The sintering temperature is carefully controlled to avoid melting the copper.

6.Machining and Finishing:

The sintered WCu composite is machined to achieve the final dimensions and surface finish. Machining processes may include turning, milling, or grinding.

tungsten carbide copper rod image

7.Quality Control:

The finished tungsten carbide copper rods undergo rigorous quality control checks to ensure they meet specified standards. This includes dimensional checks, hardness testing, and other quality assessments.

This powder metallurgy and copper infiltration process results in tungsten carbide copper rods with a uniform distribution of tungsten carbide particles in a copper matrix, providing a balance of hardness, wear resistance, and thermal and electrical conductivity. 

Chinatungsten Online is a professional manufacturer of tungsten and molybdenum for nearly thirty years. It provides customers with high-quality refractory metals & alloys such as tungsten, tungsten alloy, tungsten copper, molybdenum, molybdenum alloy at a very competitive price. Please free feel to contact us when you got the purchasing plans.

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Tungsten Carbide Copper Rods Find Applications in Various Industries

Tungsten carbide copper (CuWC) rods find applications in various industries due to their unique combination of properties, combining the hardness and wear resistance of tungsten carbide with the excellent thermal and electrical conductivity of copper. 

1.Electrical Contacts and Electrodes:

WCu rods are used to manufacture electrical contacts and electrodes, especially in uses requiring good electrical conductivity and resistance to wear. Commonly used in circuit breakers, switches, and other electrical components.

2.Resistance Welding Electrodes:

CuWC rods are employed in resistance welding electrodes due to their high thermal conductivity and wear resistance. Used in spot welding and other resistance welding uses. 

3.Heat Sinks and Thermal Management:

The excellent thermal conductivity of copper in this alloy rods makes them suitable for heat sinks and other thermal management uses. Used to dissipate heat efficiently in electronic devices and power systems.

tungsten carbide copper rods image

4.Tooling and Machining:

WCu rods are used in the production of cutting tools, drills, and other tooling uses due to their hardness and wear resistance. Applied in machining processes to produce precision components.

5.Aerospace and Defense:

Used in aerospace applications, including rocket nozzles and other components that require a balance of high-performance properties. Defense uses may include components in military electronics and machinery.

6.Electroforming Mandrels:

WCu rods are employed as mandrels in electroforming processes, where metal is deposited onto a form to create intricate shapes and structures.

7.Oil and Gas Industry:

Used in downhole drilling tools and components due to their wear resistance and ability to withstand harsh conditions in oil and gas exploration.

8.Medical Devices:

CuWC rods find uses in medical devices, such as X-ray tubes and radiation shielding, where a combination of electrical and thermal properties is required.

9.Plasma Cutting and Welding:

CuWC rods are used in plasma cutting and welding due to their ability to withstand high temperatures and resist wear.

CuWC rods image

10.High-Temperature Environments:

Suitable for in high-temperature environments, such as the production of furnace components and other heat-resistant structures.

11.Injection Molding Components: 

Used in the production of injection molding components, where wear resistance and durability are crucial for prolonged use.

12.Automotive Industry:

Applications in the automotive industry include the production of wear-resistant parts, such as cutting tools for machining engine components.

The versatility of tungsten carbide copper rods makes them valuable in a wide range of industries, contributing to improved performance and durability in various uses.

Chinatungsten Online is a professional manufacturer of tungsten and molybdenum for nearly thirty years. It provides customers with high-quality refractory metals & alloys such as tungsten, tungsten alloy, tungsten copper, molybdenum, molybdenum alloy at a very competitive price. Please free feel to contact us when you got the purchasing plans.

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2023年11月9日星期四

What Are the Uses of Tungsten Carbide Copper Plates?

Tungsten carbide copper plates (CuWC plates), often referred to as tungsten carbide copper alloys, have a variety of uses due to their unique combination of properties. Here are some common applications:

Electrical Contacts: The high electrical conductivity of copper combined with the wear resistance of tungsten carbide makes these plates ideal for electrical contacts in switches, circuit breakers, and other electrical devices.

EDM (Electrical Discharge Machining) Electrodes: CuWC plates are used as electrodes in EDM processes, where they help create intricate shapes and holes in hard materials through controlled electrical discharges.

Wear Parts: They are used in applications that require resistance to wear and abrasion, such as the manufacturing of wear plates, liners, and bushings for machinery, pumps, and valves.

tungsten carbide copper plates photo

Machining and Cutting Tools: CuWC plates are used to create durable cutting tools for machining, milling, drilling, and turning operations, providing longer tool life and better performance.

Heat Sinks: Plates with high thermal conductivity are used as heat sinks in electronics and thermal management systems to dissipate heat effectively and prevent overheating.

Circuit Boards: CuWC plates are used in circuit boards, where they provide electrical conductivity and mechanical stability in advanced electronics.

Aerospace Components: These plates can be found in aerospace applications, such as the manufacture of aircraft parts, where their combination of wear resistance and electrical properties is valuable.

Oil and Gas Industry: They are used in downhole drilling tools, where resistance to wear and high-temperature environments is essential.

tungsten carbide copper plates photo

Mining Equipment: They are used in mining applications, such as drilling bits and cutting tools for excavating and mineral processing.

Chemical Industry: These plates are used in pumps, valves, and other equipment that handle corrosive or abrasive chemicals.

The specific applications of tungsten carbide copper plates depend on their composition, properties, and dimensions. They are favored in industries where the need for wear resistance, electrical conductivity, and high-temperature stability aligns. Their versatility makes them valuable components in various technological and industrial settings.

Chinatungsten Online is a professional manufacturer of tungsten and molybdenum for nearly thirty years. It provides customers with high-quality refractory metals & alloys such as tungsten, tungsten alloy, tungsten copper, molybdenum, molybdenum alloy at a very competitive price. Please free feel to contact us when you got the purchasing plans.

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2023年11月7日星期二

What Is Tungsten Carbide Copper Plate?

A tungsten carbide copper plate is a composite material made by sintering tungsten carbide blank plate infiltrate with copper. This results in a flat plate or sheet-like structure that combines the properties of tungsten carbide and copper.  

Composition:

Tungsten Carbide (WC): This is a hard compound consisting of tungsten and carbon. It is known for its exceptional hardness and wear resistance. The percentage of tungsten in the alloy typically ranges from 50% to 70%.

Copper (Cu): Copper is a highly conductive metal that provides excellent electrical and thermal conductivity. It also helps with the consolidation of tungsten carbide particles. The copper content generally ranges from 50% to 30%.

tungsten carbide copper plate photo

Properties:

High Hardness: The presence of tungsten carbide imparts high hardness and wear resistance to the alloy, making it suitable for applications that involve abrasive wear.

Electrical Conductivity: Copper provides excellent electrical conductivity, allowing these alloys to conduct electricity effectively. This makes them suitable for electrical contacts and conductive parts.

Thermal Conductivity: Copper tungsten alloys offer good thermal conductivity, making them useful for heat sinks and applications requiring efficient heat dissipation.

High Density: The tungsten content contributes to a high density, which is beneficial in applications where weight or inertia plays a role.

Corrosion Resistance: Copper provides some level of corrosion resistance, although not as high as pure copper. The tungsten carbide component can help improve resistance to certain forms of corrosion.

Machinability: These alloys can be machined, but their high hardness may require special tools and techniques. The machinability depends on the specific composition.

tungsten carbide copper plate photo

High-Temperature Stability: Tungsten carbide copper alloys can withstand high temperatures without softening or deforming, making them suitable for high-temperature applications.

Thermal Expansion: The coefficient of thermal expansion of copper tungsten is generally between that of copper and tungsten, which can be advantageous in some applications.

The specific combination of properties can be tailored to meet the requirements of different applications by adjusting the tungsten-to-copper ratio and through various processing techniques, such as sintering or infiltration. These alloys are used in a wide range of industries, including electronics, aerospace, manufacturing, and more, where their unique properties are highly valued.

Chinatungsten Online is a professional manufacturer of tungsten and molybdenum for nearly thirty years. It provides customers with high-quality refractory metals & alloys such as tungsten, tungsten alloy, tungsten copper, molybdenum, molybdenum alloy at a very competitive price. Please free feel to contact us when you got the purchasing plans.

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2023年11月4日星期六

Grades and Specifications of Tungsten Carbide Copper

Tungsten carbide copper is a refractory tungsten-based composite obtained by the process of pressing, sintering, and infiltrating. The tungsten content ranges from 50% to 70% by weight. This strong material has good mechanical properties and is highly resistant to arc erosion in contact welding. It is mainly used in oil devices to protect the contact from oxidation.

CuWC alloys are available in various grades, each with specific properties and compositions designed for different applications. These grades may vary between manufacturers, but here are some common grades and their typical applications:

CuWC50 and CuWC56 grades have excellent resistance to mechanical wear and are mainly used for electrical contacts. 

CuWC50, with higher copper content and electrical conductivity, is used in heavy-duty contactors and transfer switches. 

tungsten carbide copper specifications photo

CuWC56, higher in strength, is used where high impact forces may be encountered and greater wear resistance is desired, such as tap changers and arcing contacts in oil breakers.

Due to its high hardness and strength, CuWC70 is used in more severe electrical upsetting and electro-forging applications.

These grades are designed to meet specific requirements in terms of electrical conductivity, thermal conductivity, hardness, wear resistance, and other properties. The choice of grade depends on the intended application and the balance of properties required.

tungsten carbide copper plate photo

When selecting a specific grade of CuWC alloy, it's essential to consider factors such as the working environment, temperature, wear resistance, and electrical conductivity needed for the application to ensure optimal performance. 

Chinatungsten Online is a professional manufacturer of tungsten and molybdenum for nearly thirty years. It provides customers with high-quality refractory metals & alloys such as tungsten, tungsten alloy, tungsten copper, molybdenum, molybdenum alloy at a very competitive price. Please free feel to contact us when you got the purchasing plans.

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2023年9月22日星期五

What Is Silver Tungsten Alloy Used For?

Silver tungsten alloy, a composite material composed of silver (Ag) and tungsten (W), is used in various industrial applications due to its unique combination of properties. Here are some common uses for this alloy:

Electrical Contacts: Silver tungsten alloys are widely used to make electrical contacts in switches, relays, and circuit breakers. They offer excellent electrical conductivity, high melting points, and resistance to arc erosion, making them ideal for applications where reliable and long-lasting electrical contacts are essential.

Electrical Switches: Silver tungsten contacts are used in a wide range of electrical switches, including those in industrial machinery, telecommunications equipment, and automotive systems. Their high conductivity and resistance to sparking ensure the efficient and safe operation of these devices.

silver tungsten rods image

High-Current Applications: Silver tungsten is favored for high-current and high-voltage applications, such as welding equipment, electrical distribution systems, and power generators, where the contacts must handle large electrical loads.

Aerospace and Aviation: Silver tungsten contacts are used in aerospace and aviation applications for their reliability and ability to withstand harsh environmental conditions. They are found in aircraft control systems, avionics, and communication equipment.

Power Generation: Silver tungsten is used in power generation equipment like generators and turbines. It provides efficient electrical contact and can withstand the high temperatures and currents encountered in these systems.

Automotive Industry: The automotive industry uses silver tungsten contacts in various components, including ignition switches, starter motors, and hybrid and electric vehicle power electronics, due to their durability and electrical performance.

silver tungsten rods image

Electrical Connectors: Silver tungsten is employed in electrical connectors and sockets for its excellent conductivity and resistance to wear and corrosion. These connectors are used in a wide range of electronic devices and systems.

Plasma Cutting and Welding: Silver tungsten is used in plasma cutting and welding equipment due to its resistance to heat and high electrical currents. It helps maintain the integrity of the electrodes in these applications.

Medical Devices: Silver tungsten contacts can be found in medical devices, such as X-ray machines, MRI equipment, and high-frequency surgical instruments, where precise electrical performance is crucial.

Semiconductor Manufacturing: In semiconductor manufacturing, silver tungsten is used in specialized equipment and components due to its conductivity and resistance to heat.

Chinatungsten Online is a professional manufacturer of tungsten and molybdenum for nearly thirty years. It provides customers with high-quality refractory metals & alloys such as tungsten, tungsten alloy, tungsten copper, molybdenum, molybdenum alloy at a very competitive price. Please free feel to contact us when you got the purchasing plans.

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Silver Tungsten Rod Is Used in Electrical and Electronic Applications

A silver tungsten rod is a type of composite material typically composed of silver (Ag) and tungsten (W). It is often used in electrical and electronic applications due to its unique properties.

Here are some key characteristics of this material:

Electrical Conductivity: Silver is an excellent conductor of electricity, while tungsten has good electrical conductivity. Combining these two materials in a composite rod can yield a material with improved electrical conductivity compared to pure tungsten.

silver tungsten rod image

Thermal Conductivity: Silver is also known for its high thermal conductivity. The addition of silver to tungsten can enhance the thermal conductivity of the composite, making it suitable for applications where heat dissipation is important.

High Melting Point: Tungsten has a very high melting point (approximately 3,422 degrees Celsius or 6,192 degrees Fahrenheit). This property allows silver tungsten rods to withstand high-temperature environments.

Wear Resistance: Tungsten is a hard and durable material. When combined with silver, it can enhance the wear resistance of the composite, making it suitable for applications in which abrasion resistance is required.

Electrical Contact Materials: Silver tungsten rods are often used to make electrical contacts and switches in various industries, including aerospace, telecommunications, and electronics. Their excellent electrical and thermal conductivity, along with their durability, make them ideal for these applications.

silver tungsten rod image

Size and Composition: The composition of silver and tungsten in these rods can vary depending on the specific application. Common compositions include Ag-W 30/70 (30% silver and 70% tungsten) or Ag-W 40/60 (40% silver and 60% tungsten). The size and shape of the rods can also be customized to meet the requirements of different applications.

Chinatungsten Online is a professional manufacturer of tungsten and molybdenum for nearly thirty years. It provides customers with high-quality refractory metals & alloys such as tungsten, tungsten alloy, tungsten copper, molybdenum, molybdenum alloy at a very competitive price. Please free feel to contact us when you got the purchasing plans.

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2023年9月1日星期五

Tungsten Copper Rods Are Used as Electrodes in Resistance Welding Applications

Tungsten copper rods are commonly used as electrodes in resistance welding applications due to their excellent electrical and thermal conductivity, as well as their resistance to wear and deformation. Here's how tungsten copper rods are used as electrodes for resistance welding:

Material Composition: Tungsten copper is a composite material consisting of a matrix of copper (Cu) and finely dispersed tungsten (W) particles. The percentage of tungsten can vary, typically ranging from 10% to 50%. The choice of composition depends on the specific requirements of the welding application.

High Conductivity: Copper is an excellent conductor of electricity, making it ideal for carrying electrical current during resistance welding. Tungsten is added to enhance the material's strength, hardness, and resistance to high temperatures.

tungsten copper rods photo

Thermal Stability: WCu rods can withstand the high temperatures generated during the resistance welding process without significant deformation. This thermal stability ensures consistent electrode performance and a longer service life.

Wear Resistance: Tungsten copper exhibits excellent wear resistance, reducing the need for frequent electrode replacements. This is particularly important in high-volume welding operations.

Consistent Contact: The combination of high conductivity and thermal stability ensures that the electrode maintains consistent contact with the workpiece, allowing for efficient energy transfer during the welding process.

Precision Welding: Tungsten copper electrodes are used in precision welding applications where control over the welding process is critical. They can be shaped and machined to precise dimensions, allowing for the creation of intricate welds.

tungsten copper electrodes photo

Spot Welding: Resistance spot welding, which is commonly used in the automotive and electronics industries, relies on tungsten copper electrodes to create localized welds. These electrodes deliver the necessary current and pressure to form strong, reliable welds.

Seam Welding: Tungsten copper electrodes are also used in resistance seam welding, a process that creates continuous welds along the length of a seam. This is often employed in the production of tubes, pipes, and containers.

Projection Welding: Projection welding is another application where tungsten copper electrodes are used. In this process, localized projections on the workpiece are welded together to form strong joints.

Tungsten copper electrodes are favored for their ability to provide consistent and reliable performance in resistance welding operations. Their durability, conductivity, and resistance to wear make them an excellent choice for a wide range of welding applications, particularly those requiring precision and high-volume production.

Chinatungsten Online is a professional manufacturer of tungsten and molybdenum for nearly thirty years. It provides customers with high-quality refractory metals & alloys such as tungsten, tungsten alloy, tungsten copper, molybdenum, molybdenum alloy at a very competitive price. Please free feel to contact us when you got the purchasing plans.

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2023年7月3日星期一

Tungsten Copper Electrical Contacts Are Suitable for a Variety of Electrical Contact Applications

As an electrical contact material, tungsten copper alloy (WCu alloy) has excellent electrical conductivity, wear resistance, corrosion resistance, thermal expansion matching, high strength and pressure resistance, and high temperature stability. These properties make it an ideal material for electrical contacts and is widely used in many electrical devices.

Tungsten copper electrical contacts are suitable for a variety of electrical contact applications, including high current circuit breakers, contactors, relays, switchgear and transformers, etc. They can provide stable contact performance in high-load and high-frequency current transmission, reducing contact resistance and energy loss.

tungsten copper electrical contacts photo

In the case of high-frequency arcing, the excellent electrical conductivity and wear resistance of tungsten copper electrical contacts enable it to maintain stable contact and transmit current in frequent switching environments. They are resistant to arc erosion and thermal shock, reducing the increase in contact resistance, thereby ensuring equipment reliability and performance.

WCu electrical contacts can also withstand current and thermal stress in high-temperature environments. Their high melting point and thermal stability allow them to maintain stable contact performance at high temperatures and prevent contact failure and disconnection caused by thermal expansion of the material. This makes them excellent in high temperature electrical equipment and high-power applications.

In addition, the electrical contacts also have good corrosion resistance and long service life characteristics. They are resistant to oxidation and attack by chemical media, reducing corrosion and wear of the contact surfaces, thereby prolonging the service life of electrical contacts.

tungsten copper electrode photo

As an electrical contact material, WCu alloy has many excellent characteristics. These characteristics make electrical contacts an ideal choice in the field of power transmission and control, providing critical support for the reliability, performance and life of electrical equipment.

Chinatungsten Online is a professional manufacturer of tungsten and molybdenum for nearly thirty years. It provides customers with high-quality refractory metals & alloys such as tungsten, tungsten alloy, tungsten copper, molybdenum, molybdenum alloy at a very competitive price. Please free feel to contact us when you got the purchasing plans.

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Why Tungsten-copper Alloys Can Be Used as Electrical Contacts?

Tungsten-copper alloys are widely used as electrical contacts. An electrical contact is a key component used in the transmission and control of power and is commonly found in electrical equipment such as switchgear, relays, circuit breakers and contactors. 

The following is an overview of tungsten copper alloy as an electrical contact material:

Excellent electrical conductivity: Tungsten-copper has good electrical conductivity, which is an ideal combination of the electrical conductivity of copper and the high melting point of tungsten. Compared with pure copper material, it has lower resistance and higher conductivity, which can provide better current transmission and conductivity efficiency.

tungsten copper rods photo

High wear resistance and corrosion resistance: Tungsten-copper has excellent wear resistance and can maintain stable contact performance in high frequency arc, high current and high temperature environments. In addition, it has excellent corrosion resistance, which resists oxidation and chemical attack, thereby prolonging the service life of electrical contacts.

Stable size and thermal expansion matching: The alloy has good dimensional stability when the temperature changes, and can maintain contact force and connection stability. In addition, its thermal expansion coefficient is close to that of other commonly used materials such as steel and aluminum, which is beneficial to reduce contact failure caused by thermal expansion and contraction.

High strength and pressure resistance: The alloy has high strength and hardness, can withstand large pressure and load, and is not easy to deform and damage. This allows it to maintain good mechanical stability under high current and high load conditions, thereby improving the reliability and life of electrical contacts.

tungsten copper contacts photo

High temperature stability: The alloy has high melting point and good thermal stability, and can maintain stable performance in high temperature environment. It can withstand arc, current and thermal shock at high temperature, reducing the increase of contact resistance and thermal fatigue of materials.

Chinatungsten Online is a professional manufacturer of tungsten and molybdenum for nearly thirty years. It provides customers with high-quality refractory metals & alloys such as tungsten, tungsten alloy, tungsten copper, molybdenum, molybdenum alloy at a very competitive price. Please free feel to contact us when you got the purchasing plans.

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Tungsten Copper Alloy: A Versatile Material for Demanding Applications

Tungsten copper alloy combines the advantages of copper and tungsten, with the advantages of high strength, high specific gravity, high temperature resistance, arc ablation resistance, good electrical and thermal conductivity and good processing performance.

Given that, it has various applications as following:  

Electrical Contact Material

Owing to high temperature resistance and electric ablation resistance, in the 1960s, some advanced countries used tungsten-copper alloys to manufacture electromagnetic fuses, throat linings on rockets and missiles, and other components. In addition, in the field of electrical contact, the performance of the contact material basically determines the development trend of the high-voltage switch. Tungsten-copper alloy material has high conductivity, electric ablation resistance and good breaking performance, and is widely used as contact material for high-voltage and ultra-high-voltage switching appliances.

tungsten copper alloy block photo

Heat Sink Material

As a heat sink material, the material has high requirements for the uniformity of the structure, air leakage rate, thermal conductivity, and thermal expansion coefficient. Therefore, according to actual needs, tungsten-copper alloy materials can be adjusted by using tungsten and copper elements to change the thermal expansion coefficient and thermal conductivity, which can effectively avoid fatigue damage caused by thermal stress and affect the performance of tungsten-copper alloy materials. At the same time, the alloy material is widely used in inserts, connectors and heat dissipation components because tungsten and copper are composite materials, and have gradually become important heat sink materials.

Electrode Material

Electrode material is a key material in EDM, and it is directly related to stability, precision, and surface roughness of joints. Due to the relatively poor ablative properties of general electrode materials and high motor consumption, the processing accuracy is relatively poor, and even multiple processing is required. For this reason, with the development of tungsten-copper alloy materials, in order to solve the disadvantages of EDM, the WCu alloy material can be used to make electrical machining electrode materials, which can not only effectively improve the accuracy and reliability of machining, reduce electrode consumption.

tungsten copper alloy electrode photo

Chinatungsten Online is a professional manufacturer of tungsten and molybdenum for nearly thirty years. It provides customers with high-quality refractory metals & alloys such as tungsten, tungsten alloy, tungsten copper, molybdenum, molybdenum alloy at a very competitive price. Please free feel to contact us when you got the purchasing plans.

If you have any inquiry of tungsten copper block, please feel free to contact us:
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Tungsten Copper Alloy: A Treasure of High Performance Alloy Material

Tungsten copper alloy is an alloy composed of two metals, tungsten and copper. Tungsten is a metal with a high melting point and high density, as well as excellent thermal conductivity and high strength. Copper has good electrical and thermal conductivity and is a commonly used electrical material.

By alloying tungsten and copper, a tungsten-copper alloy can be obtained, and its composition ratio is usually between 70% and 50% tungsten. The tungsten content of the alloy can be adjusted according to specific application requirements.

tungsten copper alloy electrode photo

The alloy has many unique properties and characteristics, which make it widely used in various fields:

High melting point: Tungsten has a very high melting point, one of the highest of all metals, which allows this alloy to maintain stability and reliability in high temperature environments, so they are widely used in high temperature tools and high temperature applications.

Excellent thermal conductivity: The alloy has good thermal conductivity, making it ideal for applications requiring high thermal conductivity. It is widely used in heat sinks of high-power electronic devices, electronic packaging materials and high-temperature connectors and other fields.

Good corrosion resistance: It has good corrosion resistance and can resist oxidation, corrosion and erosion of chemical media. This makes it advantageous in applications in some special environments, such as chemical equipment and nuclear engineering.

tungsten copper alloy electrode photo

High strength: It has high strength and hardness, which makes it excellent in applications that require wear and impact resistance. It is widely used in the manufacture of high-performance tools, knives and impact parts, etc.

Tungsten copper alloy is an alloy with excellent thermal conductivity and high strength. It plays an important role in the fields of aerospace, electronics, tool manufacturing, metallurgy and chemical industry, providing a series of high-performance solutions for various industries.

Chinatungsten Online is a professional manufacturer of tungsten and molybdenum for nearly thirty years. It provides customers with high-quality refractory metals & alloys such as tungsten, tungsten alloy, tungsten copper, molybdenum, molybdenum alloy at a very competitive price. Please free feel to contact us when you got the purchasing plans.

If you have any inquiry of tungsten copper electrodes, please feel free to contact us:
Tel.: +86 592 5129696/+86 592 5129595
Fax: +86 592 5129797

Scan QR code of Chinatungsten Wechat platform to follow up the daily latest price and market of tungsten, molybdenum and rare earth.